Breakdown maintenance refers to the maintenance performed on a piece of equipment that has stopped working, become faulty, or cannot be operated. The primary objective of this type of maintenance is to repair the malfunctioning equipment.

Keeping your business equipment running at all times can be a challenge, as it serves as the backbone of your operations. However, you can efficiently maintain your assets through a preventive maintenance process. This process ensures that all your assets work safely and efficiently, protecting your employees and business. It's no wonder that 88% of plants practice it. By implementing a good preventive maintenance program, you can speed up data collection, planning, and tasks involved in PM, which enables your maintenance team to complete work orders quickly.

For most businesses, meeting production goals is their top priority. A key strategy to achieve this is to track reliability metrics that measure the dependability of a system or machine. Two critical reliability metrics are mean time between failure (MTBF) and mean time to repair (MTTR or MTR). MTBF calculates the average time that a piece of equipment operates without an unscheduled failure. MTTR, on the other hand, determines the average time taken to repair a piece of equipment. Although MTBF and MTTR have different uses, both calculations are important in predicting future equipment downtime and improving overall reliability.

Selecting the appropriate maintenance strategy can be a complex task as different assets function in varying ways. Therefore, it is sensible to handle each component accordingly. The value of equipment and the cost of any failure event are also significant factors to consider when deciding on maintenance strategies. It is crucial to note that the correct type of maintenance will differ depending on the company and asset. It can be challenging to differentiate between correct and incorrect decisions when assigning maintenance tasks. To increase the certainty of your decisions, it is recommended to adopt a reliability-centered approach, such as RCM. By focusing on the functions of your equipment and mitigating risks, you can have confidence that appropriate maintenance safeguards are in place.

The first step in equipment installation is planning and preparation. This stage involves evaluating the site, assessing equipment needs, and obtaining necessary permits and approvals. During site evaluation, the engineer carefully examines the job site to ensure it is suitable for the equipment. This includes examining the foundation where the equipment will be installed. They also assess the client's equipment needs to ensure that the right equipment is selected and will function properly in the intended environment. After the site evaluation and equipment assessment, the engineer creates a detailed installation plan outlining the steps to take during the installation process. This plan includes a schedule of delivery and installation, task delegation, and duration of the installation. Finally, the necessary permits and approvals are obtained to ensure compliance with all local regulations and safety standards. By carefully planning and preparing for the installation process, engineers ensure a safe, efficient, and high-quality installation.

The second step involves coordinating the delivery of equipment to the job site, unloading, and inspecting it for defects. John Engineer works with clients and suppliers to ensure timely delivery. The equipment is thoroughly inspected for any damage, and any issues are resolved before installation.

The equipment assembly and testing phase involves following the installation plan, assembling equipment, testing for proper function, and resolving any issues that arise. Our team of experienced engineers uses proper tools and techniques to ensure equipment is assembled correctly and connections and components are secure. After assembly, the engineer runs tests to check the equipment's performance and calibration.

The installation and commissioning step is the crucial final phase of the equipment installation process. Our engineers take charge of the physical installation at the job site, utilizing proper tools and techniques to ensure accurate installation of the equipment. Additionally, they ensure that heavy machinery is aligned correctly and calibrated for optimal performance. The equipment is then commissioned by our engineers to ensure it operates flawlessly. Rigorous tests are carried out to check for proper alignment and calibration of equipment.

It is absolutely crucial to maintain the proper functionality of the equipment once it has been successfully installed. The follow-up and maintenance process involves ongoing support and maintenance of the equipment, scheduled check-ins to ensure proper functioning and identification and resolution of future issues. Regular check-ups, cleaning, and replacing worn or damaged parts should be completed promptly to ensure optimal equipment performance for as long as possible. This is a critical step that cannot be overlooked.

It is a common misconception that engineers are only required for equipment installation or relocation. However, our engineers possess a diverse skill set that can be employed in various scenarios. These include mechanical and electronic repair, executing maintenance plans, equipment alignment and testing, precision leveling and alignment, equipment modification, relocation, emergency shutdowns, parts replacement, emergency repairs, and maintenance plan setup. As you can see, the expertise of our engineers extends well beyond just equipment installation and relocation. They are capable of handling a broad spectrum of tasks related to mechatronics repair, maintenance, alignment, and emergency situations.

We are able to deliver to you parts for more than 40 years old machine. We have a catalog of parts that cover most older machines, and we have a team of experts who are able to source hard-to-find parts for even the most antiquated machines.

Contact us through the website or send us an email  to: support@johnengineers.com